Paper Making dryer clothes or dryer screen

The dryer clothes or dryer screen or felt has a significant function in the dryer part. Synthetic dryer cloth or fabric is also recognized as conveyor belts.

When paper web exceed press section of a paper machine, it contains more than half of its weight is water. Most of this water of the paper web should be removed in the dryer section of the paper machine to ensure 4%-6% of final water content. The drying section is one of the most energy consuming parts (about 60%) of the paper machine. Consequently the role of dryer clothes or screen is absolutely enormous.

Function of dryer screen:
The dryer cloth presses the paper web against the surface of steam-heated drying cylinders. Therefore the temperature of the paper web increases and water is evaporated into and through a porous dryer screen. Moreover dryer clothes assist to support the paper web to shift from one cylinder to another cylinder. Dryer screen controlled paper web shrinkage.

Paper making wire cloth or forming fabric

Wire cloth or forming fabric is a very important for a paper machine in a paper mill. In general formation of paper depends on wire cloth and refining of paper pulp. Paper machine wire cloth (forming fabric) made from polyester or poly-amide mono-filaments. To shape an uninterrupted belt, it is made by endless of a seam. During woven of wire cloth, filaments are composed of paper machine direction and paper machine cross direction. The filaments of paper machine direction or lengthwise are called warp. One the other hand the filaments of paper machine cross direction are called weft or Shute or filling. The construction of wire cloth depends on some weaving variables such as pattern, mesh, yarn, diameter, degree of crimping etc. Mesh is very important for a wire cloth (forming fabric). Water drainage and retain of fibers are depends on it.

According to the category, wire cloth (synthetic forming fabric) can be divided into single layer wire cloth, 1.5 layer wire cloth, double layer wire cloth, two and a half layer wire cloth, triple layer wire cloth and 3.5 layer wire cloth. In accordance with weaving, wire cloth (forming fabric) can be divided into 2-shed, 4-shed, 5-shed, 7-shed, 8-shed, 16-shed, 24-shed etc. A paper machine wire cloth has two surfaces. One is the forming surface or top surface and another is the wearing surface or underside surface.

Depending on paper machine and various paper grades wire cloth also difference. The uses of double layer wire cloth (forming fabric) is increasing day by day. 

Source: pulppapermill.com